A piece of Lucite acrylic is heated in the oven and laid out over the spa mold. The sheet is pulled into the mould by a vacuum system and allowed to cool.

A thick layer of fibre glass is sprayed onto the upturned shell..

The fibre glass is rolled out to add strength to the shell.

The shell receives several coats of ester resin and cement before a thick layer of foam is added.

All the jet holes are drilled out.

Jets are fitted to the tub.

Plumbing up the shell takes place.

A frame is manufactured in the carpentry shop.

All electrical equipment is fitted and tested.

The tub takes shape. The frame and ABS plastic base are fitted and the tub is water tested.

The cabinet panels are manufactured for the tub.

The cabinet is fitted by hand.

The tub is wrapped up with foam and heavy duty plastic.

The tub is wrapped up with foam and heavy duty plastic.