3 - All combining to produce one of the strongest shells on the market

4 - The jet seating holes are cut out

6 - The jets are in and plumbing has begun

7 - The sturdy wooden frame is fitted and the hot tub starts to take shape

9 - All pumps, blowers and electrical items are now put in the hot tub

10 - The tub is put on water test. Running 3 days at 40 degrees C, checked for leaks and all equipment is checked regularly.

12 - Cabinet panels are fitted

13 - The finished tub is wrapped with packing and weatherproof shrink plastic and fastened to its transport pallet

1 - A flat piece of acrylic resin is heated up under a large grill  device. When the resin reaches  temperature it is placed over a mold and vacuum formed to give the tub shell.

Hand Crafted Hot Tubs

5 - The hot tubs await 'plumbing up'

8 - The thick pressure treated base is attached

11 - Cabinet panels are made in the wood shop. (Even though the’re made from high quality  resin!)

14 - The spas then await collection by truck (for the USA) or loaded into a container (for transport to Europe)

2 - When the shell has cooled, it is flipped over and is covered on the underside with a generous mix of fibre glass, resin and cement bond