Handcrafted Hot Tubs

The Hot Tub Outlet provides some of the highest quality hot tubs imported from America.

Below you can find a step by step guide on how these magnificent hot tubs are made.

Step 1

A piece of Lucite acrylic is heated in the oven and laid out over the spa mold. The sheet is pulled into the mould by a vacuum system and allowed to cool.

Step 2

A thick layer of fibreglass is sprayed onto the upturned shell.

Step 3

The fibre glass is rolled out to add strength to the shell.

Step 4

The shell receives several coats of ester resin and cement before a thick layer of foam is added.

Step 5

All the jet holes are drilled out.

Step 6

Jets are fitted to the tub.

Step 7

Plumbing up the shell takes place.

Step 8

A frame is manufactured in the carpentry shop.

Step 9

All electrical equipment is fitted and tested.

Step 10

The tub takes shape. The frame and ABS plastic base are fitted and the tub is water tested.

Step 11

The cabinet panels are manufactured for the tub.

Step 12

The cabinet is fitted by hand.

Step 13

The tub is wrapped up with foam and heavy duty plastic.

Step 14

Here is the finished hot tub ready to go.